Utility model content
The object of the present invention is to provide a wrench suitable for a small working space, high assembly efficiency, protect the bolt head, reduce the labor intensity of the staff.
To achieve this purpose, the present invention employs the following technical solutions:
A type of wrench that includes:
Active shaft, the first end of the active shaft is provided with a connection part connected to the pneumatic wrench;
Driven shaft, driven shaft and active shaft parallel misalignment setting, the first end of the driven shaft is provided with a wrench head;
Transmission mechanism, the input end of the transmission mechanism is connected to the second end of the active shaft, the output end of the transmission mechanism is connected to the second end of the driven shaft, the transmission mechanism includes the housing, and the housing is provided with a positioning part, and the positioning part is used to fix the transmission mechanism to the part to be assembled.
Preferably, the wrench head and the connection part are disposed on both sides of the housing.
Preferably, the transmission mechanism further comprises:
Active gear, set in the housing, the second end of the active shaft is connected with the active gear;
The driven gear is set in the housing, the driven gear engages with the active gear, and the second end of the driven shaft is connected to the driven gear.
Preferably, the active shaft is connected to the housing rotation, and the first limit member is provided on the active shaft to limit the axial movement of the active shaft.
Preferably, the active gear back to the side of the connection and the housing is provided between the first washer.
Preferably, the driven shaft is connected to the housing rotation, and a second limit member is provided on the driven shaft to limit the movement of the driven shaft along the axis.
Preferably, the active gear back to the side of the wrench head and the housing is provided with a second washer.
Preferably, the active gear sleeve is provided on the active shaft and connected to the active shaft by the first key;
The driven gear is set on the driven shaft and connected to the driven shaft by a second key.
Preferably, the locator and the wrench head are located on the same side of the housing, the positioning member is provided with a bump, the bulge can be matched with the assembly part to be connected.
Preferably, the wrench head is a socket-shaped wrench head.
Beneficial effects of the present invention:
The wrench provided by the present invention, with a wrench head driven shaft parallel misalignment setting with the active shaft, so that the wrench head can be staggered and the interference between the part to be assembled to be mounted on the bolt head to be tightened, so that the wrench is suitable for a narrow installation space; the positioning part fixes the transmission mechanism to be assembled on the part, when the wrench head sleeve is connected to the bolt to be tightened, the pneumatic wrench is connected to the connection to drive the active shaft rotation, the active shaft is driven by the transmission mechanism to drive the spindle rotation, and then drive the wrench head to rotate to tighten the bolt, Complete the assembly of the components to be assembled, the assembly efficiency is high, and the labor intensity of the staff is reduced. In addition, the wrench head does not need to be repeated multiple times to connect the bolt head, which effectively protects the bolt head from damage.
Specific embodiments
The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It will be appreciated that the specific embodiments described herein are only used to explain the present invention and not to qualify the present invention. It should also be noted that, in order to facilitate the description, only some but not all of the structure associated with the present invention is shown in the drawings.
In the description of the present utility model, unless otherwise expressly specified and qualified, the terms "connected", "connected", "fixed" should be understood in a broad sense, e.g., may be a fixed connection, may be a detachable connection, or integrated; may be a mechanical connection, may also be an electrical connection; may be directly connected, may also be indirectly connected by an intermediate medium, may be a connection within two elements or the interaction of two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present invention may be understood on a case-by-case basis.
In the present invention, unless otherwise expressly specified and qualified, the first feature may include direct contact with the first and second features "above" or "below" of the second feature, or may include that the first and second features are not in direct contact but through additional feature contact between them. Further, the first feature is above the second feature " above " and " above " includes the first feature directly above and obliquely above the second feature , or simply indicates that the horizontal height of the first feature is higher than the second feature. The first feature is "below", "below", and "below" the second feature includes the first feature directly below and diagonally below the second feature, or simply indicates that the horizontal height of the first feature is less than the second feature.
In the description of the present embodiment, the term "up", "down", "right", iso-azimuth or position relation is based on the orientation or position relationship shown in the accompanying drawings, only to facilitate the description and simplification of operation, and not to indicate or imply that the means or elements referred to must have a particular orientation, structured and operated in a particular orientation, and therefore cannot be construed as a restriction on the present invention. In addition, the terms "first" and "second" are used only to distinguish between descriptions and have no special meaning.
In view of the prior art, in the assembly process of the automotive drive shaft assembly, the wrenching space at the bolt connection of the input and output ends of some drive shafts is small, and the pneumatic tools for tightening the bolts cannot be used. If the use of a wrench to manually tighten the bolt of a component to be assembled requires a time of about 30S, there is a low efficiency, labor intensity problem, the present embodiment provides a wrench, the use of the wrench provided by the present embodiment with the pneumatic wrench to tighten a transmission shaft bolt takes about 6S, reducing labor intensity, improve the efficiency of operation.
Referring to FIG. 1, the wrench provided in the present embodiment includes an active shaft 100, a driven shaft 200 and a transmission mechanism 300, the first end of the active shaft 100 is provided with a connection part 111 connected to the pneumatic wrench, the driven shaft 200 and the active shaft 100 parallel misalignment setting, the first end of the driven shaft 200 is provided with a wrench head 211; the input end of the transmission mechanism 300 is connected to the second end of the active shaft 100, and the output end of the transmission mechanism 300 is connected to the second end of the driven shaft 200, Transmission mechanism 300 includes a housing 310, the housing 310 is provided with a locator 311, the positioning member 311 for fixing the transmission mechanism 300 on the assembly member.
The wrench provided in the present embodiment can be used with an air-operated wrench, and can avoid interference between the wrench and the part to be assembled, to ensure the normal input of power, to complete the tightening of the bolt. The driven shaft 200 and the active shaft 100 of the wrench head 211 are set in parallel misalignment, so that the wrench head 211 can be staggered and the interference between the components to be assembled to be mounted on the bolt head to be tightened, so that the wrench is suitable for a narrow installation space; the positioning member 311 fixes the transmission mechanism 300 to be assembled, when the wrench head 211 is connected to the bolt to be tightened, the pneumatic wrench is connected to the connection part 111 to drive the active shaft 100 rotation, The active shaft 100 drives the driven shaft 200 through the transmission mechanism 300, and then drives the wrench head 211 to rotate to tighten the bolts, complete the assembly of the components to be assembled, the assembly efficiency is high, and the labor intensity of the staff is reduced. In addition, the wrench head 211 does not need to be repeated multiple times to socket the bolt head, thereby effectively protecting the bolt head from damage.
Further, the wrench head 211 and the connection part 111 may be disposed on both sides of the housing 310, the staff holding the active shaft 100 can easily align the wrench head 211 to be tightened bolt, quickly complete the assembly of the assembled parts to be assembled.
In the present embodiment, continuing with reference to FIG. 1, the wrench head 211 is a sleeve-shaped wrench head. Further, the wrench head 211 and the driven shaft 200 may be integrated, may also be detachable connection, the detachable connection can make the wrench replace different specifications of the wrench head 211, a wider range of applications. Further, the wrench head 211 and the driven shaft 200 detachable connection method for the prior art, may be a snap connection, can also be other ways of connection, herein will not be described in detail.
Further, the sleeve-like wrench head 211 sidewall along the circumferential direction may open an opening, the opening may extend to the end of the wrench head 211, the head to be tightened bolt can be through the opening socket within the wrench head 211, so that the wrench can be applied to a smaller installation space.
In the present embodiment, with reference to FIG. 2, the locator 311 and the wrench head 211 are located on the same side of the housing 310, the positioning member 311 is provided with a bump, the bulge can be connected to the assembly member match. Specifically, the bulge is higher than the wrench head 211 is set, the bulge towards the side of the wrench is provided with at least one positioning groove 3111 meshing with the gear to be assembled. In the present embodiment, the positioning member 311 positioning is fast and reliable, the staff first of the locator 311 higher than the wrench head 211 part of the mesh to be assembled part of the gear, at this time the wrench head 211 corresponds to the bolt to be tightened, towards the bolt to be tightened to move the wrench, you can directly align the wrench head 211 to be tightened bolt, and then quickly complete the assembly.
Further, the locating member 311 may be fixed on the housing 310, may also be removable set on the housing 310, specifically, the positioning member 311 is provided with a variety of specifications and models, each specification of the positioning member 311 is installed on the housing 310, each specification of the positioning member 311 on the tooth and wrench head 211 distance is different, and then the wrench suitable for different specifications of the assembled parts.
Further, the connection part 111 can also be connected to the t-shaped wrench, when the pneumatic wrench is damaged or there is no power, it can be connected with the connection part 111 with a t-wrench, the staff drives the active shaft 100 through the t-wrench to rotate, the active shaft 100 drives the driven shaft 200 through the transmission mechanism 300, and then drives the wrench head 211 to rotate to tighten the bolts and complete the assembly of the assembled parts. Further, the connection portion 111 may also be connected to other tools to complete the assembly of the assembled parts, which will not be described in detail here. Specifically, referring to FIG. 3, the end of the connection portion 111 is provided with a connection groove connected to the pneumatic wrench, the connection portion 111 is provided with a pin hole along the radial direction, and the pin hole runs through the connection groove. The present invention is not limited to this, the connection portion 111 may also be connected to other forms of manual wrench tools and electric wrenches tools, which will not be described in detail here.
In the present embodiment, continuing with reference to FIG. 3, the transmission mechanism 300 further comprises an active gear 320 and a driven gear 320 meshing with the active gear 330, the active gear 320 and the driven gear 330 are disposed within the housing 310, the second end of the active shaft 100 is threaded housing 310 and the active gear 320 is connected, the second end of the driven shaft 200 is connected to the housing 310 and the driven gear 330 is connected. Further, the active gear 320 and the driven gear 330 may also be provided with at least one intermediate gear, increasing the distance between the active shaft 100 and the driven shaft 200, and then increasing the distance between the wrench head 211 and the active shaft 100, to achieve interference avoidance of different working spaces. In the present embodiment, the active shaft 100 drives the active gear 320 to rotate, the active gear 320 drives the driven driven gear 330 by meshing, the driven gear 330 drives the driven shaft 200 to rotate, and then drives the wrench head 211 to rotate the bolt, the wrench can be guaranteed in a narrow wrench space, using the active transmission to the driven to achieve torque transmission. The present invention is not limited to this, the transmission mechanism 300 may also be a helical gear transmission mechanism, a herringbone gear transmission mechanism, a ratchet transmission mechanism, a worm gear transmission mechanism or a belt transmission mechanism and the like.
Specifically, the active gear 320 is disposed on the active shaft 100 and connected to the active shaft 100 by the first key 800, the active gear 320 may also be connected to the active shaft 100 in other ways, which will not be described in detail here. Further, the driven gear 330 is disposed on the driven shaft 200 and connected to the driven shaft 200 by the second key 900, the driven gear 330 may also be connected to the driven shaft 200 by other means, not described in detail here. Further, the coupling between the driven shaft 200 and the driven gear 330 prefers the clearance fit.
Further, the active shaft 100 and the housing 310 rotation connection, the active shaft 100 is provided with a first limit member 400 to limit the active shaft 100 along the axial transport movement. Specifically, the first limit member 400 includes a first circlip, the first circlip is disposed within the housing 310 and fits the inner side wall of the housing 310, the active shaft 100 includes a first axis 110 sequentially connected and coaxially arranged, the second axis 120 and the third axis 130, the diameter of the first axis 110 is greater than the diameter of the second axis 120, the diameter of the second axis 120 is greater than the diameter of the third axis 130, the end of the first axis 110 is provided with a connection part 111, the third axis 130 is socketed on the active gear 320, The second axis 120 is provided with a first groove along the circumferential direction, the first circlip is connected to the first groove, the step surface between the first axis 110 and the second axis 120 is close to the outer side wall of the housing 310, the step surface and the first spring cooperate to achieve the axial positioning of the active axis 100. In the present embodiment, the diameter of the second axis 120 is greater than the diameter of the third axis 130, facilitating the installation of the first circlip. Further, the active axis 100 may also be limited by other forms along the axis, which will not be described in detail here.
Further, the steps between the second shaft 120 and the third axis 130 are against the active gear 320, the active gear 320 is provided between the side of the back-to-the-connecting unit 111 and the housing 310 is provided with a first washer 500. Specifically, the first gasket 500 sets are disposed on the active shaft 100, the first gasket 500 one side against the active gear 320, the other side against the housing 310. In the present embodiment, the first washer 500 is a wear-reducing washer, reducing the friction between the active gear 320 and the housing 310, effectively improving the transmission efficiency of the transmission mechanism 300. Specifically, when the wrench head 211 is connected to the bolt, the staff will be screwed in the process of screwing the bolt will be pressed to the bolt, at this time, the active gear 320 pressed to the first washer 500, and then the first washer 500 pressed the housing 310, through the first washer 500, reduce the friction between the active gear 320 and the housing 310, improve the transmission efficiency of the transmission mechanism 300.
Specifically, the housing 310 is provided with a first through hole 312 and a second through hole 313, the first through hole 312 and a second through hole 313 relatively set, the second end of the active shaft 100 is successively pierced with the first through hole 312 and the second through hole 313 and respectively with the first through hole 312 and the second through hole 313 rotation connection, so that the transmission of the active gear 320 is more stable. Further, the active shaft 100 may be connected by bearings to the first through hole 312 and the second through hole 313 rotation, or may be connected by other means to the first through hole 312 and the second through hole 313 rotation, respectively, will not be described in detail here.
Further, the driven shaft 200 is connected to the housing 310 rotation, the driven shaft 200 is provided with a second limit member 600 to limit the driven shaft 200 along the axial movement. Specifically, the second limit member 600 includes a second circlip, the second circlip is disposed within the housing 310 and adheres to the inner side wall of the housing 310, the driven shaft 200 includes a fourth axis 210 sequentially connected and coaxially arranged, the fifth axis 220 and the sixth axis 230, the diameter of the fourth axis 210 is greater than the diameter of the fifth axis 220, the diameter of the fifth axis 220 is greater than the diameter of the sixth axis 230, the end of the fourth axis 210 is provided with a wrench head 211, the fifth axis 220 is socketed with a driven gear 330, The sixth axis 230 is provided with a second groove along the circumference, the second circlip is connected to the second groove, the step surface between the fourth axis 210 and the fifth axis 220 adheres to the outer wall of the housing 310. The step surface is mated with a second circlip to achieve axial positioning of the driven shaft 200. In the present embodiment, the diameter of the fifth axis 220 is greater than the diameter of the sixth axis 230, facilitating the installation of the second circlip. Further, the driven axis 200 may also be limited by other forms along the axis, which will not be described in detail here.
Further, the steps between the fifth axis 220 and the sixth axis 230 are adjacent to the driven gear 330, the active gear 320 back to the side of the wrench head 211 and the housing 310 is provided with a second washer 700. Specifically, the second gasket 700 is provided on the driven shaft 200, the second gasket 700 is against the driven gear 330 on one side, and the other side is against the housing 310. In the present embodiment, the second washer 700 is a wear-reducing washer, reducing the friction between the driven gear 330 and the housing 310, effectively improving the transmission efficiency of the transmission mechanism 300. Specifically, when the wrench head 211 is attached to the bolt, the staff will press the wrench to the bolt in the process of twisting the bolt, at this time, the driven gear 330 is pressed to the second washer 700, and then the second washer 700 presses the housing 310, through the second washer 700, reduce the friction between the driven gear 330 and the housing 310, improve the transmission efficiency of the transmission mechanism 300.
Specifically, the housing 310 is provided with a third through hole 314 and a fourth through hole 315, the third through hole 314 and the fourth through hole 315 relatively set, the second end of the driven shaft 200 is successively pierced with a third through hole 314 and a fourth through hole 315 and respectively with the third through hole 314 and a fourth through hole 315 rotation connection, so that the transmission of the driven gear 330 is more stable. Further, the driven shaft 200 may be connected by bearing rotation to the third through hole 314 and the fourth through hole 315, or by other means, respectively, with the third through hole 314 and the fourth through hole 315 rotational connection, which will not be described in detail here.
Exemplary, the use of the wrench comprises the following steps:
S100, pre-install the bolts on the parts to be assembled, pre-tighten the bolts.
S200, attach the wrench glove to the bolt head.
Specifically, the positioning groove 3111 of the positioning member 311 is meshed with the gear of the part to be assembled, at this time the wrench head 211 corresponds to the bolt, the wrench is moved towards the bolt, the wrench head 211 is pressed to the bolt at the same time, the active shaft 100 is screwed in one direction, the driven driven shaft 200 is rotated by the gear transmission, and then the wrench head 211 is rotated, so that the wrench head 211 is attached to the bolt head.
S300, connect the wrench to the pneumatic wrench and tighten the bolts.
Specifically, through the connection part 111 to connect the wrench and the pneumatic wrench, start the pneumatic wrench, drive the active shaft 100 to rotate, the active shaft 100 through the transmission mechanism 300 to drive the driven shaft 200 rotation, and then drive the wrench head 211 to rotate to tighten the bolt.
S400, remove the pneumatic wrench from the wrench, connect the wrench to the test wrench through the connection part 111, and detect the bolt torque.
Specifically, the staff determines whether the bolt is tightened by reading the inspection data on the detection wrench.
The wrench provided in this embodiment may also have other ways of use, which are not specifically limited herein.
Obviously, the above-mentioned embodiments of the present invention are merely intended to illustrate the examples made in the present utility model and are not a limitation of the embodiments of the present invention. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions can be carried out without departing from the scope of protection of the present invention. There is no need and can not be exhausted in all embodiments. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this utility model shall be included in the scope of protection of the claims of this utility model.