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    一种用于LED灯带装配线的自动防偏装置[ZH]

    专利编号: ZL202603190004

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    拟转化方式: 转让;普通许可;独占许可;排他许可;开放许可

    交易价格:面议

    专利类型:发明专利

    法律状态:授权

    技术领域:非汽车专利

    发布日期:2026-03-19

    发布有效期: 2026-03-19 至 2041-12-31

    专利顾问 — 王老师

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    专利基本信息
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    申请号 CN202111655662.9 公开号 CN114396573A
    申请日 2021-12-31 公开日 2022-04-26
    申请人 上海卡适堡汽车工程技术有限公司 专利授权日期 2024-08-20
    发明人 屈晔南;张文斌;王治皓;汪宝清 专利权期限届满日 2041-12-31
    申请人地址 201619 上海市松江区洞泾镇沈砖公路5500号1幢3楼 最新法律状态 授权
    技术领域 非汽车专利 分类号 F21K9/90
    技术效果 其他技术效果 有效性 有效(授权、部分无效)
    专利代理机构 上海泰能知识产权代理事务所(普通合伙) 31233 代理人 宋缨
    专利技术详情
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    01

    专利摘要

    本发明涉及一种用于LED灯带装配线的自动防偏装置,包括对接导向板和转轴模块,所述对接导向板的表面设置有m个导槽,形成用于通过LED灯带的通道,所述转轴模块包括转轴和设置在对接导向板两侧的转轴支撑块,所述转轴支撑块用于支撑转轴,所述转轴上装配有m个轴段,所述m个轴段位于m个导槽形成的通道中,保证m个LED灯带同步移动。本发明能够解决LED灯带端部参差不齐而影响焊接的问题。
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    02

    专利详情

    技术领域

    本发明涉及LED灯带装配技术领域,特别是涉及一种用于LED灯带装配线的自动防偏装置。

    背景技术

    LED灯带是指把LED组装在带状的FPC(柔性线路板)或PCB硬板上,因其产品形状象一条带子一样而得名。因为使用寿命长(一般正常寿命在8~10万小时),又非常节能和绿色环保,而逐渐在各种装饰行业中崭露头角。

    现有的LED生产过程中,由于灯带本身具有柔性且随着多组灯带焊接后的累积误差使得灯带接头处参差不齐,从而影响焊接精度,该问题需要亟需解决。

    发明内容

    本发明所要解决的技术问题是提供一种用于LED灯带装配线的自动防偏装置,能够解决LED灯带端部参差不齐而影响焊接的问题。

    本发明解决其技术问题所采用的技术方案是:提供一种用于LED灯带装配线的自动防偏装置,包括对接导向板和转轴模块,所述对接导向板的表面设置有m个导槽,形成用于通过LED灯带的通道,所述转轴模块包括转轴和设置在对接导向板两侧的转轴支撑块,所述转轴支撑块用于支撑转轴,所述转轴上装配有m个轴段,所述m个轴段位于相邻导槽形成的通道中,保证m个LED灯带同步移动。

    较佳地,还包括用于牵引LED灯带移动的牵引机构。

    更佳地,所述轴段上开设有n个用于卡住LED灯珠的卡槽,n为正整数,相邻卡槽的间距与相邻LED灯珠的间距相等;所述牵引机构控制LED灯带移动来带动卡槽转动,所述卡槽转动至正下方时卡住LED灯珠。

    更佳地,所述m个导槽形成通道里的LED灯带上同一次序的LED灯珠一起向前推进时带动转轴转动1/n圈。

    较佳地,当所述牵引机构牵引m个LED灯带移动时,m个LED灯带上当前次序的m个LED灯珠同时被m个轴段上当前次序的卡槽卡住,当前次序的m个LED灯珠一起向前推进带动转轴转动使当前次序的卡槽和当前次序的m个LED灯珠分离;

    当所述牵引机构牵引m个LED灯带移动带动转轴转动1/n圈时,下一次序的m个LED灯珠被m个轴段上下一次序的卡槽卡住,循环往复,直到m个LED灯带移动出所述对接导向板之外。

    较佳地,所述m个导槽互相平行。

    更佳地,所述转轴垂直于m个互相平行的导槽。

    较佳地,所述转轴支撑块开设有用于支撑所述转轴的圆孔。

    有益效果

    由于采用了上述的技术方案,本发明与现有技术相比,具有以下的优点和积极效果:本发明可以解决LED灯带焊接过程中因累积误差和LED灯带下垂导致的LED灯带端部参差不齐无法进行焊接的问题;本发明通过在转轴设置轴段,并且每个轴段上的卡槽卡住LED灯珠,保证LED端部始终持平;本发明能够有效节省经济成本,并且LED灯带的良品率较高。

    附图说明

    图1是本发明实施方式的自动防偏装置示意图;

    图2是本发明实施方式的转轴模块结构示意图;

    图3是本发明实施方式的轴段结构示意图。

    图示:1、导向板,2、导槽,3、转轴,4、转轴支撑块,5、轴段,6、卡槽。

    具体实施方式

    下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。

    本发明的实施方式涉及一种用于LED灯带装配线的自动防偏装置,请参阅图1,包括对接导向板1和转轴模块,所述对接导向板1的表面设置有m个导槽2,m为正整数,形成用于通过LED灯带的通道,LED灯带包括若干LED灯珠,所述转轴模块包括转轴3和设置在对接导向板1两侧的转轴支撑块4,所述转轴支撑块4用于支撑转轴3,所述转轴3上装配有m个轴段5,所述m个轴段5位于m个导槽2形成的通道中,保证m个LED灯带同步移动。

    请参阅图2和图3,所述轴段5上开设有n个用于卡住LED灯珠的卡槽6(本实施方式的卡槽6的数量为5个),相邻卡槽6的间距与相邻LED灯珠的间距相等,当所述卡槽6转动至对正下方时正好卡住LED灯珠。

    进一步地,m个导槽2形成通道里的LED灯带上同一次序的LED灯珠一起向前推进时带动转轴转动1/n圈。

    进一步地,当所述牵引机构牵引m个LED灯带移动时,m个LED灯带上当前次序的m个LED灯珠同时被m个轴段5上当前次序的卡槽6卡住,当前次序的m个LED灯珠一起向前推进带动转轴3转动使当前次序的卡槽6和当前次序的m个LED灯珠分离;当所述牵引机构牵引m个LED灯带移动带动转轴3转动1/n圈时,下一次序的m个LED灯珠被m个轴段5上下一次序的卡槽6卡住,循环往复,直到m个LED灯带移动出所述对接导向板1之外。

    进一步地,所述m个导槽2互相平行,所述转轴3垂直于m个互相平行的导槽2。

    进一步地,所述转轴支撑块4开设有用于支撑所述转轴3的圆孔。

    本实施方式的工作原理:LED灯珠在牵引机构的牵引下向前推进,同时向前推其前方的卡槽6(相当于推动转轴3转动);并且当卡槽6转到正下方时,正好卡住LED灯珠。该设计结构能够有效保证LED灯带端部始终保持持平,便于后期焊接。

    前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。

    一种用于LED灯带装配线的自动防偏装置

    Technical field

    The present invention relates to the field of LED strip assembly technology, in particular to an automatic anti-deflection device for THE LED strip assembly line.

    Background

    LED strip refers to the ASSEMBLY of LEDs in a ribbon FPC (flexible circuit board) or PCB hard board, named because its product shape is like a tape. Because of the long service life (generally normal life in 80,000 to 100,000 hours), and very energy-saving and green environmental protection, and gradually in a variety of decoration industry to emerge.

    In the existing LED production process, due to the flexibility of the strip itself and the cumulative error after welding with multiple groups of strips, the joints of the strips are uneven, which affects the welding accuracy, and this problem needs to be solved urgently.

    Contents of the Invention

    The technical problem to be solved by the present invention is to provide an automatic anti-bias device for the LED light strip assembly line, which can solve the problem of uneven ends of the LED light strip and affecting the welding.

    The technical solution of the present invention to solve its technical problems employed is: to provide an automatic anti-deflection device for the LED light strip assembly line, comprising a docking guide plate and a hinge module, the surface of the butt guide plate is provided with m guide slots, forming a channel for passing the LED light strip, the hinge module comprises a hinge and a hinge support block disposed on both sides of the butt guide plate, the hinge support block for supporting the shaft, the hinge is equipped with m shaft segments, the m shaft segment is located in the channel formed by adjacent guide grooves, Ensure that the m LED strip moves synchronously.

    Preferably, further comprising a traction mechanism for pulling led strip movement.

    Preferably, the shaft segment is provided with n card slots for jamming the LED lamp beads, n is a positive integer, the spacing of the adjacent card slots is equal to the spacing of the adjacent LED lamp beads; the traction mechanism controls the LED light strip to move to drive the card slot to rotate, the card slot rotates to just below when the LED lamp beads are stuck.

    Preferably, the m channels form led strips in the same sequence of LED beads together when the shaft is rotated 1 / n times when the led beads of the same sequence are pushed forward.

    Preferably, when the traction mechanism pulls m LED strips to move, m LED lamps on the current order of the m LED lamp beads are simultaneously stuck by the current sequence of the card slot on the m shaft segment, the current sequence of m LED lamp beads together to push forward to drive the shaft rotation so that the current sequence of the card slot and the current sequence of m LED lamp beads separated;

    When the traction mechanism pulls m LED strip to move to drive the shaft rotation 1 / n turns, the next sequence of m LED lamp beads is stuck by the m shaft segment of the upper and lower sequence of the card slot, the cycle repeats, until the m LED strip moves out of the docking guide plate outside.

    Preferably, the m guide grooves are parallel to each other.

    Preferably, the hinge is perpendicular to m parallel to each other guide groove.

    Preferably, the hinge support block is provided with a circular hole for supporting the hinge.

    Beneficial effects

    Since the above technical solution is used, the present invention has the following advantages and positive effects compared with the prior art: the present invention may solve the problem of uneven END of the LED strip due to the cumulative error and LED strip saging during the welding process of the LED strip; the present invention by setting the shaft segment in the shaft, and the card slot on each shaft segment jams the LED lamp bead, to ensure that the LED end is always flat; the present invention can effectively save economic costs, and the yield rate of the LED strip is higher.

    Illustrations

    FIG 1 is a schematic diagram of an automatic anti-bias device embodiment of the present invention;

    FIG 2 is a schematic structural diagram of the hinge module of an embodiment of the present invention;

    FIG 3 is a schematic diagram of the shaft segment structure of an embodiment of the present invention.

    Illustration: 1, guide plate, 2, guide groove, 3, hinge, 4, hinge support block, 5, shaft segment, 6, card slot.

    Specific embodiments

    The present invention is further elaborated below in conjunction with specific embodiments. It should be understood that these embodiments are used only to illustrate the present invention and not to limit the scope of the present invention. Further it should be understood that, after reading the contents of the present invention, those skilled in the art may make various modifications or modifications to the present invention, these equivalent forms also fall within the scope of the claims attached to the present application.

    Embodiments of the present invention relates to an automatic anti-deflection device for the LED light strip assembly line, see FIG. 1, comprising a butt guide plate 1 and a hinge module, the surface of the butt guide plate 1 is provided with m guide slot 2, m is a positive integer, forming a channel for passing the LED strip, the LED strip comprises several LED lamp beads, the hinge module comprises a hinge 3 and a hinge support block disposed on both sides of the docking guide plate 1 4, the hinge support block 4 for supporting the hinge 3, The hinge 3 is equipped with m shaft segment 5, the m shaft segment 5 is located in the channel formed by m channel 2, to ensure that the m LED strip synchronous movement.

    Referring to FIGS. 2 and FIG. 3, the shaft segment 5 is provided with n card slots for jamming the LED lamp beads 6 (the number of card slots 6 of the present embodiment is 5), the spacing of the adjacent card slot 6 is equal to the spacing of the adjacent LED lamp beads, when the card slot 6 is turned to the opposite under the led beads exactly stuck.

    Further, the LED lamps in the m channel 2 form a channel with the same sequence of LED lamp beads to push forward together to drive the shaft rotation 1/n times.

    Further, when the traction mechanism pulls m LED strips to move, m LED lamp strips on the current order of m LED lamp beads are simultaneously stuck by the current sequence of the card slot 6 on the m shaft segment 5, the current sequence of m LED lamp beads together to push forward to drive the shaft 3 rotation so that the current sequence of the card slot 6 and the current sequence of m LED lamp beads separated; when the traction mechanism pulls m LED light strip movement to drive the spindle 3 rotation 1 / n turns, The next sequence of m LED beads is m shaft segment 5 upper and lower sequence of the card slot 6 stuck, cycle back and forth, until the m LED strip moved out of the docking guide plate 1 outside.

    Further, the m guide grooves 2 are parallel to each other, the shaft 3 is perpendicular to the m parallel to each other channel 2.

    Further, the hinge support block 4 is provided with a circular hole for supporting the hinge 3.

    The working principle of this embodiment: the LED lamp bead is pushed forward under the traction of the traction mechanism, while pushing forward the card slot 6 in front of it (equivalent to pushing the hinge 3 to turn); and when the card slot 6 turns directly below, it is exactly stuck to the LED lamp bead. The design structure can effectively ensure that the end of the LED strip is always flat, which is convenient for later welding.

    The foregoing description of specific exemplary embodiments of the present invention is for illustrative and illustrative purposes. These descriptions are not intended to limit the present invention to the disclosed precise form, and it is clear that according to the above teachings, many changes and variations may be made. The purpose of selecting and describing exemplary embodiments is to explain the particular principles of the present invention and their practical applications, so that those skilled in the art can implement and utilize various exemplary embodiments of the present invention and various different choices and changes. The scope of the present invention is intended to be defined by the claims and their equivalents.

    Automatic deviation preventing device for LED lamp strip assembly line

    Technical field

    The present invention relates to the field of LED strip assembly technology, in particular to an automatic anti-deflection device for THE LED strip assembly line.

    Background

    LED strip refers to the ASSEMBLY of LEDs in a ribbon FPC (flexible circuit board) or PCB hard board, named because its product shape is like a tape. Because of the long service life (generally normal life in 80,000 to 100,000 hours), and very energy-saving and green environmental protection, and gradually in a variety of decoration industry to emerge.

    In the existing LED production process, due to the flexibility of the strip itself and the cumulative error after welding with multiple groups of strips, the joints of the strips are uneven, which affects the welding accuracy, and this problem needs to be solved urgently.

    Contents of the Invention

    The technical problem to be solved by the present invention is to provide an automatic anti-bias device for the LED light strip assembly line, which can solve the problem of uneven ends of the LED light strip and affecting the welding.

    The technical solution of the present invention to solve its technical problems employed is: to provide an automatic anti-deflection device for the LED light strip assembly line, comprising a docking guide plate and a hinge module, the surface of the butt guide plate is provided with m guide slots, forming a channel for passing the LED light strip, the hinge module comprises a hinge and a hinge support block disposed on both sides of the butt guide plate, the hinge support block for supporting the shaft, the hinge is equipped with m shaft segments, the m shaft segment is located in the channel formed by adjacent guide grooves, Ensure that the m LED strip moves synchronously.

    Preferably, further comprising a traction mechanism for pulling led strip movement.

    Preferably, the shaft segment is provided with n card slots for jamming the LED lamp beads, n is a positive integer, the spacing of the adjacent card slots is equal to the spacing of the adjacent LED lamp beads; the traction mechanism controls the LED light strip to move to drive the card slot to rotate, the card slot rotates to just below when the LED lamp beads are stuck.

    Preferably, the m channels form led strips in the same sequence of LED beads together when the shaft is rotated 1 / n times when the led beads of the same sequence are pushed forward.

    Preferably, when the traction mechanism pulls m LED strips to move, m LED lamps on the current order of the m LED lamp beads are simultaneously stuck by the current sequence of the card slot on the m shaft segment, the current sequence of m LED lamp beads together to push forward to drive the shaft rotation so that the current sequence of the card slot and the current sequence of m LED lamp beads separated;

    When the traction mechanism pulls m LED strip to move to drive the shaft rotation 1 / n turns, the next sequence of m LED lamp beads is stuck by the m shaft segment of the upper and lower sequence of the card slot, the cycle repeats, until the m LED strip moves out of the docking guide plate outside.

    Preferably, the m guide grooves are parallel to each other.

    Preferably, the hinge is perpendicular to m parallel to each other guide groove.

    Preferably, the hinge support block is provided with a circular hole for supporting the hinge.

    Beneficial effects

    Since the above technical solution is used, the present invention has the following advantages and positive effects compared with the prior art: the present invention may solve the problem of uneven END of the LED strip due to the cumulative error and LED strip saging during the welding process of the LED strip; the present invention by setting the shaft segment in the shaft, and the card slot on each shaft segment jams the LED lamp bead, to ensure that the LED end is always flat; the present invention can effectively save economic costs, and the yield rate of the LED strip is higher.

    Illustrations

    FIG 1 is a schematic diagram of an automatic anti-bias device embodiment of the present invention;

    FIG 2 is a schematic structural diagram of the hinge module of an embodiment of the present invention;

    FIG 3 is a schematic diagram of the shaft segment structure of an embodiment of the present invention.

    Illustration: 1, guide plate, 2, guide groove, 3, hinge, 4, hinge support block, 5, shaft segment, 6, card slot.

    Specific embodiments

    The present invention is further elaborated below in conjunction with specific embodiments. It should be understood that these embodiments are used only to illustrate the present invention and not to limit the scope of the present invention. Further it should be understood that, after reading the contents of the present invention, those skilled in the art may make various modifications or modifications to the present invention, these equivalent forms also fall within the scope of the claims attached to the present application.

    Embodiments of the present invention relates to an automatic anti-deflection device for the LED light strip assembly line, see FIG. 1, comprising a butt guide plate 1 and a hinge module, the surface of the butt guide plate 1 is provided with m guide slot 2, m is a positive integer, forming a channel for passing the LED strip, the LED strip comprises several LED lamp beads, the hinge module comprises a hinge 3 and a hinge support block disposed on both sides of the docking guide plate 1 4, the hinge support block 4 for supporting the hinge 3, The hinge 3 is equipped with m shaft segment 5, the m shaft segment 5 is located in the channel formed by m channel 2, to ensure that the m LED strip synchronous movement.

    Referring to FIGS. 2 and FIG. 3, the shaft segment 5 is provided with n card slots for jamming the LED lamp beads 6 (the number of card slots 6 of the present embodiment is 5), the spacing of the adjacent card slot 6 is equal to the spacing of the adjacent LED lamp beads, when the card slot 6 is turned to the opposite under the led beads exactly stuck.

    Further, the LED lamps in the m channel 2 form a channel with the same sequence of LED lamp beads to push forward together to drive the shaft rotation 1/n times.

    Further, when the traction mechanism pulls m LED strips to move, m LED lamp strips on the current order of m LED lamp beads are simultaneously stuck by the current sequence of the card slot 6 on the m shaft segment 5, the current sequence of m LED lamp beads together to push forward to drive the shaft 3 rotation so that the current sequence of the card slot 6 and the current sequence of m LED lamp beads separated; when the traction mechanism pulls m LED light strip movement to drive the spindle 3 rotation 1 / n turns, The next sequence of m LED beads is m shaft segment 5 upper and lower sequence of the card slot 6 stuck, cycle back and forth, until the m LED strip moved out of the docking guide plate 1 outside.

    Further, the m guide grooves 2 are parallel to each other, the shaft 3 is perpendicular to the m parallel to each other channel 2.

    Further, the hinge support block 4 is provided with a circular hole for supporting the hinge 3.

    The working principle of this embodiment: the LED lamp bead is pushed forward under the traction of the traction mechanism, while pushing forward the card slot 6 in front of it (equivalent to pushing the hinge 3 to turn); and when the card slot 6 turns directly below, it is exactly stuck to the LED lamp bead. The design structure can effectively ensure that the end of the LED strip is always flat, which is convenient for later welding.

    The foregoing description of specific exemplary embodiments of the present invention is for illustrative and illustrative purposes. These descriptions are not intended to limit the present invention to the disclosed precise form, and it is clear that according to the above teachings, many changes and variations may be made. The purpose of selecting and describing exemplary embodiments is to explain the particular principles of the present invention and their practical applications, so that those skilled in the art can implement and utilize various exemplary embodiments of the present invention and various different choices and changes. The scope of the present invention is intended to be defined by the claims and their equivalents.

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    1、本次项目交易是我方真实意思表示,项目标的权属清晰,除已披露的事项外,我方对该项目拥有完全的处置权且不存在法律法规禁止或限制交易的情形;
    2、本项目标的中所涉及的处置行为已履行了相应程序,经过有效的内部决策,并获得相应批准;交易标的涉及共有或交易标的上设置有他项权利,已获得相关权利 人同意的有效文件。
    3、我方所提交的信息发布申请及相关材料真实、完整、准确、合法、有效,不存在虚假记载、误导性陈述或重大遗漏;我方同意平台按上述材料内容发布披露信息, 并对披露内容和上述的真实性、完整性、准确性、合法性、有效性承担法律责任;
    4、我方在交易过程中自愿遵守有关法律法规和平台相关交易规则及规定,恪守信息发布公告约定,按照相关要求履行我方义务;
    5、我方已认真考虑本次项目交易行为可能导致的企业经营、行业、市场、政策以及其他不可预计的各项风险因素,愿意自行承担可能存在的一切交易风险;
    6、我方在平台所组织交易期间将不通过其他渠道对标的项目进行交易;
    7、我方将按照平台收费办法及相关交易文件的约定及时、足额支付相关费用,不因与受让方争议或合同解除、终止等原因拒绝、拖延、减少交纳或主张退还相关费用。